I hope you all had a wonderful Halloween. We had about 150 or more trick or treaters. I was actually glad they stopped coming when they did or there would have been no chocolate left for me. It didn’t help that I was sampling the candy a week ahead of time.
Well enough talk about chocolate and on to the project at hand. Recently I was looking into getting a pair of vintage corbels to use as shelf brackets. I love the architectural detail, the scrollwork, the chippy paint, it was an awesome idea until I saw how expensive they were.
But how hard could a corbel really be to build? They didn’t really look that difficult… I needed to do some research on price and design.
These were on Ebay recently and I assume they’ve already sold. They were a bit unusual in that they were not as tall as they were wide.
These were originally on etsy but are no longer available. Love the extra wooden piece that was applied.
I’m really not showing you these just to say you can’t have them, I’m showing you design possibilities.
These two were found on Etsy and as of Saturday they were still available.
These two corbels were another Ebay find. Again, as of Saturday they were still available for sale.
And these are from the Mad River Millworks. They do custom corbels and brackets. If you have a corbel that is rotting out, they can duplicate it for you…or you can make one for yourself. That’s where I come in. You’ll want to make one for yourself, especially when you see how easy they are.
You weren’t supposed to be shopping with all these pictures, they were just to give you some ideas to make your very own. All of the corbels had a flat back, a flat top and varying degrees of scrollwork from super simple to elaborate.
Start designing, The top and the back need to be flat but the outside edge and interior can be elaborate as you like…this is where you can express your inner Picasso.
Each corbel comes in 3 pieces; one interior piece cut from a 2 inch piece of wood, and 2 outside pieces cut from a 1 inch piece of wood. If you’re using a 10 inch wide piece of wood for the interior piece then your pattern can be no wider than 9 inches.
For a 12 inch piece of wood, make your pattern no wider than 11 inches. The length of the corbel is up to you. My corbel was about 15 inches in length.
Start with the interior piece. Trace the flat edges, and the outside scroll work onto a 2 inch wide piece of wood (a 2 inch wide piece of wood has been milled down to 1 1/2 inches). For mine, I only needed about 20 inches of wood for 2 corbels. This is a great time to use up scrap wood.
Cut the lines you just made with a table top scroll saw, a band saw or a jigsaw.
Take your same pattern and this time transfer it onto a 1×10 or 1×12 (whatever you used for the first cut). Use the pattern you made for the flat edges and the interior scroll work but instead of tracing around the pattern for the outside scrollwork draw a line 1/4″ away from the pattern.
Once again, cut out your pattern with a jigsaw or scroll saw.
Repeat the last step, but this time you can use the piece you just cut out as the pattern.
This is what it should look like when you put your 3 pieces together.
Before attaching, all the edges are going to need a good sanding.
The three pieces were attached with builders adhesive and a couple of finishing nails to hold everything together.
Fill in any nail holes with wood putty and sand.
If you would like your corbel a bit grander, at this time you could attach a top piece and surround it with molding. It’s up to you, I didn’t have any extra molding on hand….yet
Ready for painting.
Of course you can paint your corbel any way you like. Mine were painted with chalk paint. Started with black on all the edges. Covered all the black with a coat of gray and finished painting with a coat of white. The white didn’t quite cover all the gray, that was on purpose.
Final step was to take the electric sander revealing all the layers of paint and a little bit of wood on the edges.
The corbel on the left has been sanded and the corbel on the right has been sanded and a layer of antiquing wax was applied.
Now that you’ve built your own corbel, check out this post to find 14 fantastic projects and ideas for what you can do with your newly made corbels.