DIY Beer Flight Set

Happy New Year everyone and welcome back. I’ve really enjoyed my time with family and friends over the past month.  I travelled a little bit, entertained, decorated, cooked and cleaned.  I even took a few days to move my second son into a mid 80’s house  (that’s the year built and not the cost  🙂  ).  I see a lot of projects in his future and hopefully, I’ll get to help so I can bring you even more before and afters,  projects and diy’s.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

I actually finished this project a couple months ago, but since it was a Christmas gift, I couldn’t share it until now.

Over the past year number 1 son has been brewing beer and experimenting with hops and yeast and malt.  Since I don’t drink beer I’m relying on others to tell me that it actually tastes pretty good.

He has had a couple of beer taste tests using odd shaped mismatched glasses.  I just want to make his beer tasting official with beer flight sampler glasses and holders.

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For my holders, I already had a 4 foot 4×4 on hand, it was one of the side rails from a pallet, but since I wanted to make a set of 6 samplers, it wasn’t quite long enough. I needed a total of 6 1/2 feet.  A brand new 4×4 from the lumber yard would cost $13.70.  Time to do a little scavenging.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

This is the ideal place for shopping for a 4×4.  This is a wooded area next to a river and a railroad track.  If you don’t find anything dumped here you just might get lucky finding something that has been washed downstream.  Even better, you’re not only picking up garbage, you’re saving yourself $13.70.  If I had gotten here a week earlier, I probably wouldn’t have seen my beautiful, aged, 4×4, but after a first frost, a lot of the greenery had died off and there he was just waiting for me.

OK, so the end is rotten but the rest is in perfect condition. It’s better than new, it’s aged, weathered and FREE.

 Did you know that you couldn’t legally home brew beer until President Carter made it legal in 1978

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Besides the 4×4, for this project you’ll also need clear address labels, a couple tin cans and beer sampler glasses..  The top 4×4 was my woodsy find and the bottom one was the end of a pallet…don’t often find 4×4’s on a pallet but I’m gonna use it.

After a little looking, I found my beer glasses at the Webstaurant store for about $1 each (not including shipping), you can find them here.

There are 1.2 million homebrewers in the U.S.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

I originally posted my soda can labels back in 2016 and they are perfect to number the beer flight holder so you can figure out which beer you’re tasting.

Print out your number labels on 1 x 2 5/8″  clear address labels.  The labels aren’t totally clear, they print out with a light film.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Adhere the labels to the inside of an aluminum can and cut out leaving a small border around the outside edge of the oval.

For beer tasting I needed 6 each of the numbers 1-4.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Scrape off a little of the white film surrounding the number to reveal some of the shiny surface.  Be careful not to scratch off any of the printed numbers, it scratches off rather easily.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Apply a little vintage wax to give the numbers the aged look.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Now for the stand…lay out your beer glasses on the 4×4 to determine how long the stand should be.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Remove any nails and cut the 4×4’s into bite sized chunks.  These are 13″ long.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Make a pattern to mark the center of each glass.  You probably can’t tell, but there is a hole where those black dots are, mark with a sharpie.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Next step, drilling the holes for the tasting glasses.  For me this is the part of the project that took the longest.  Probably because I have a fairly weak drill.  I had to ditch my battery powered drill and resort to a super old electric drill that comes complete with a chuck key (do you even remember what a chuck key is?), it’s more powerful than my battery operated drill but it tended to overheat very frequently.

If they sold a 2″ spade bit this would be a one step process.  Since the largest I could find was 1 1/2 inches it turns into 2 steps.  First, use a 2″ hole saw to cut a hole at least 1″ deep.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Follow the hole with the 1 1/2″ spade bit.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

It’s easy to break away any excess that was leftover between the hole saw and spade bit.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Use a sander to smooth down all the edges.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Mine were stained with a combination of vintage wax mixed with a little black chalk paint ( use sparingly).  It’s the same treatment I used on my mantel to give it that railroad tie look.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Use black felt or similar fabric to line the bottoms of the drilled holes.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Use tacks to attach the soda can labels.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Before finishing up the project, I took sandpaper to the holder one more time getting rid of any last rough bits and making the corners a little lighter in color.

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

Beer flight, beer sampler, beer tasting set, DIY with reclaimed wood

I ended up giving the beer flight kit to number 1 son one day early.  He showed up Christmas eve with new beers for tasting and I couldn’t possibly let him have his tasting without his new glasses.  I must say that they worked perfectly!

P. S.  When you’re not using your beer flight set for tasting, they also make great votive candle holders.

7 Comments

  • Susan the Farm Quilter says:

    What a great gift!! I’m sure he’ll get lots of use out of them!

  • Kelly says:

    What an excellent idea! I think I might have to make these for my husband. Thanks so much for sharing this!

  • Mary says:

    Welcome back, glad you had good holidays! Nice project and great dual use project; I think I have seen these used as quick center pieces filled with succulents also, very pretty. I want to ask if you de-bugged the wood but since you live in a snow climate I assume little creatures get wiped out with a good freeze. Here, I have heard people spray the wood down with a pest killing chemical (I think even “Off” would work.
    Would you believe I just went to a yard sale and found this old Black & Decker drill with the nose end all rusted? I plugged it in on-site and it worked but the owner thought it was too trashy and gave it to me…I think I am going to investigate the changeover kit to a keyless chuck.

    • Joan says:

      If you have cut pieces you could put them in the oven. I usually don’t find I have a problem with bugs unless the wood is rotten, just cut that part off. If it’s a solid wood piece it’s usually not infested.

      Nice price on your drill. Those old things were made to last.

  • Keith says:

    these are the best! I think mom is saying she really wants to try the beer 😉

  • Olga says:

    Looks so good! Very cool project and I love the idea of using it for candles as well.
    I always look forward to see whats next you would come up with 😉

  • Kim says:

    Forstner bits come in 2″.

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